Hi Fred,
Industrial metal detectors vary widely depending on their application. At one end there is the detector in a quarry or mine which is there to protect rock crushing machinery. This is set to detect rock drill bits, gear wheels, parts of metal pit props etc. which can do serious damage if ingested by the machine. They are not worried by 1/2in bolts, Coke cans and things of that size or smaller. At the other end of the scale is a detector for the food or pharmaceutical industry where they want to detect metal particles to 0.5mm diameter and less. This latter application is still largely the province of induction balance detectors operating at frequencies of 100kHz or more. As well as quarries, sawmills and plastics industries, PI detectors are used by textile manufacturers for finding broken off needle tips and carding wires and also in some areas of the food industry to find stainless steel nuts and washers that may have worked loose from processing machinery. Stainless steel is a difficult metal to detect due to its non-magnetic properties and its high resistivity. Usually, industrial PI coils are rectangular and are mounted either under or over a conveyor belt that carries the product. The control unit is mains powered and on detecting metal, switches off the conveyor and sounds an alarm. In some cases the detector operates a diverter flap or valve which shunts the portion of product containing the metal into a reject bin.
High sensitivity industrial PI